Kaishan KG520 Surface DTH Drilling Rig — Heavy-Duty Motor-Chain Feed & High Ground Clearance

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The Kaishan KG520 is a heavy-duty, diesel-powered split-type DTH drilling rig designed for large-diameter drilling in the most challenging surface mining and quarrying environments. Representing a significant step up in capability, the KG520 is engineered to handle larger holes and deeper benches while maintaining the legendary reliability that Kaishan Group, the world’s third-largest compressor manufacturer, is known for globally. Shaanxi Kaishan provides this machine as your official gateway to Kaishan’s Seattle-backed engineering excellence.

One of the most critical upgrades in the KG520 is the transition to a motor-driven roller chain feed system. Unlike standard cylinder feeds, the motor-chain configuration provides more consistent lifting and feeding force throughout the entire 4150mm stroke. This setup significantly increases the rig’s reliability during deep-hole drilling (Φ105-152mm) and reduces the maintenance requirements typically associated with high-cycle hydraulic cylinders.

Terrain adaptability is another hallmark of the KG520. With a ground clearance of 440mm—nearly double that of smaller models—this rig can traverse over significant rubble and obstacles without damage to its undercarriage. The folding frame track system, powered by high-torque motors, enables the 6500KG machine to travel at up to 4km/h and conquer grades of 30°, making it one of the most mobile rigs in its weight class.

The drilling power of the KG520 is centered around a high-performance Yuchai YC4DK100-T304 engine delivering 73.5KW. This power drives a rotary system capable of 4000N·m torque and speeds up to 100rpm. Combined with the 4150mm feed stroke, which accommodates longer drill rods (3m), the KG520 minimizes rod-changing downtime and maximizes “bit-on-bottom” time for superior daily footage.

For structural longevity, we have thickened the housing and reinforced the boom and beam assemblies. The rig also features an enlarged dust collection interface and a robust ±10° track leveling system to ensure accurate hole alignment on uneven benches. The maximum horizontal reach is extended to 3500mm, providing a larger drilling envelope for specialized applications like face drilling and slope reinforcement.

Shaanxi Kaishan recommends pairing the KG520 with high-pressure portable screw compressors such as the KSCY310/22 or LGCY19/21 series. These units provide the 15-22m³/min of air volume necessary to effectively flush larger Φ105-152mm holes and drive high-impact 4″ or 5″ DTH hammers. Since its founding in 1956, Kaishan has optimized these rig-compressor pairings to deliver the lowest cost-per-meter in the industry.

Technical Specifications

Feature Specification
Weight 6500 KG
Dimensions 6800 × 2200 × 2850 mm
Rock Hardness f = 6 – 20
Hole Diameter Φ105 – 152 mm
Economical Drilling Depth 25 m
Rotary Speed 0 – 100 rpm
Rotary Torque 4000 N·m
Max Lift Force 25 KN
Feed Stroke 4150 mm
Feed Mechanism Motor + roller chain
Travel Speed 0 – 4 km/h
Climbing Capacity ≤ 30°
Ground Clearance 440 mm
Beam Tilt (Down/Up) 135° / 50° (Total 185°)
Beam Swing (Left/Right) 50° / 50° (Total 100°)
Boom Pitch (Down/Up) 50° / 25° (Total 75°)
Boom Swing (Left/Right) 45° / 45° (Total 90°)
Track Leveling ± 10°
Slide Compensation 900 mm
Engine Model Yuchai YC4DK100-T304 (73.5KW / 2200rpm)
DTH Hammer 4″
Drill Rod Φ76 × 3m or Φ89 × 3m
Air Consumption 15 – 22 m³/min
Max Horizontal Hole Height 3500 mm
Min Horizontal Hole Height 350 mm
Recommended Compressors KSCY310/22, KSCY750/20-800/17T, LGCY19/21-21/18

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