Water-Cooled Rotary Screw Air Compressor

Short Description:

These series is our single-stage, fixed-speed rotary screw air compressor range built around a water-cooled cooler, spanning 75 kW to 400 kW. Every power rating is offered in three pressure versions (0.8, 1.0 and 1.3 MPa) so plants can match the machine to the actual header pressure instead of oversizing. Water cooling holds discharge temperature steady when the compressor room is hot, dusty or poorly ventilated.


Product Detail

Product Tags

i Product Description

The LGS series is the water-cooled branch of Kaishan’s LG single-stage range: a family of electric motor driven, fixed-speed, oil-injected rotary screw compressors from 75 kW to 400 kW, all sharing the same design logic and differing mainly in frame size and air end. Choosing within one series rather than across unrelated models means a plant can standardise its air station on a single platform, from a 14 m³/min unit feeding a small workshop up to a 72 m³/min machine carrying a central air header, and keep spares, maintenance routines and operating habits consistent across the site.

Cooling Performance: Cooling is the reason the LGS exists as a separate series. An air-cooled package rejects heat to the room, so its oil and discharge temperatures climb with ambient temperature, and a hot, dusty or badly ventilated compressor room pushes the machine toward its thermal limits exactly when demand is highest. The LGS transfers that heat to water through a water-cooled cooler, so discharge temperature tracks the cooling water rather than the room. That makes steady continuous duty realistic in foundries, dye houses, steel plants and older buildings where airflow is poor and dust loading on an air-cooled radiator would otherwise be a constant maintenance item. The trade-off is honest: a water-cooled installation needs a cooling-water supply and basic water treatment, and scale, corrosion and fouling on the water side are the main long-term risks to manage.

Across the whole range the mechanical approach is the same. The compression element is Kaishan’s own screw host with Y-profile rotors, driven directly by the motor without belts, so there is no belt slip and no belt change interval on the maintenance schedule, and rotor speed stays tied to motor speed. Bearings are sized for continuous industrial duty and rigid rotor-to-motor alignment keeps vibration low. The canopy is built for stationary installation, running at a moderate noise level without the fan roar of an air-cooled machine.

The air and control systems follow one pattern from the smallest to the largest frame. Capacity is regulated steplessly from 0 to 100 percent through the inlet valve, so the machine tracks air demand rather than switching between full load and idle in large steps. A temperature control valve keeps oil temperature above the dew point to limit condensate build-up, and a minimum pressure valve maintains the internal pressure needed for oil circulation and separation before air leaves the package. Instrumentation and protection are handled by the unit controller, with the usual discharge temperature, pressure and motor protection interlocks.

Sizing Strategy

Sizing a series this wide comes down to two questions. The first is air demand at the real header pressure: because air delivery falls as pressure rises on any screw compressor, the same motor delivers noticeably less air at 1.3 MPa than at 0.8 MPa, and the specification table shows that trade-off for every rating. Pick the pressure version only as high as the plant’s highest-pressure user genuinely requires. The second question is power: read the required free air delivery off the table at the chosen pressure and select the smallest rating that covers it with a modest margin.

Operational Efficiency

Fixed speed is the right answer for a steady load and the wrong answer for a wildly swinging one. If the plant runs near its air demand for most of the shift, an LGS unit with stepless inlet regulation is the more economical purchase and the simpler machine to maintain. If demand regularly drops to a small fraction of capacity for long periods, a variable-speed drive should be considered instead.

The lower ratings from 75 kW to 280 kW are standard catalogue builds. The 315, 355 and 400 kW models are non-standard builds, marked with an asterisk in the table, and one further 355 kW variant, the LGS355GB, is a high-flow configuration that delivers 65.00 m³/min at 0.8 MPa against 60.60 m³/min from the standard LGS355 on the same installed power and a slightly longer base. For the large frames, delivery schedule and detailed configuration such as cooling-water connections and flow, control and monitoring scope, and foundation and lifting provisions are agreed with the factory at enquiry stage.

Typical installations across the series include general manufacturing, textile and dyeing, chemical and pharmaceutical processing, steel and metalworking, cement and mineral processing, and any site that already runs a cooling-water circuit. Kaishan is the brand of Zhejiang Kaishan Compressor Co., Ltd., a compressor manufacturer with 70 years of history, more than 300 patents, a national enterprise technology center, and equipment installed in over 90 countries.

T Technical Specifications

Model Max Discharge Pressure (MPa) Air Delivery (m³/min) Motor Power (kW) Air Outlet Weight (kg) Dimensions L×W×H (mm)
LGS75-8GA 0.8 14.2 75 G2 1900 2130×1320×1580
LGS75-10GA 1.0 11.6 75 G2 1900 2130×1320×1580
LGS75-13GA 1.3 9.5 75 G2 1900 2130×1320×1580
LGS90-8GA 0.8 17 90 G2 2000 2130×1320×1580
LGS90-10GA 1.0 14.2 90 G2 2000 2130×1320×1580
LGS90-13GA 1.3 11.6 90 G2 2000 2130×1320×1580
LGS110-8GA 0.8 20.8 110 DN65 2730 2500×1400×1710
LGS110-10GA 1.0 16.9 110 DN65 2730 2500×1400×1710
LGS110-13GA 1.3 13.9 110 DN65 2730 2500×1400×1710
LGS132-8GA 0.8 24 132 DN65 2800 2500×1400×1710
LGS132-10GA 1.0 20.9 132 DN65 2800 2500×1400×1710
LGS132-13GA 1.3 16.5 132 DN65 2800 2500×1400×1710
LGS160-8GA 0.8 30 160 DN80 3300 2860×1860×1990
LGS160-10GA 1.0 23.8 160 DN80 3300 2860×1860×1990
LGS160-13GA 1.3 20.5 160 DN80 3300 2860×1860×1990
LGS185-8GA 0.8 33.5 185 DN80 3400 2860×1860×1990
LGS185-10GA 1.0 29.5 185 DN80 3400 2860×1860×1990
LGS185-13GA 1.3 23.6 185 DN80 3400 2860×1860×1990
LGS200-8GA 0.8 36.8 200 DN80 4400 2860×1860×1990
LGS200-10GA 1.0 32.9 200 DN80 4400 2860×1860×1990
LGS200-13GA 1.3 29.2 200 DN80 4400 2860×1860×1990
LGS220-8GA 0.8 42.5 220 DN100 4750 3260×2020×2100
LGS220-10GA 1.0 36.5 220 DN100 4650 3260×2020×2100
LGS220-13GA 1.3 32.8 220 DN100 4650 3260×2020×2100
LGS250-8GA 0.8 45.5 250 DN100 5400 3260×2020×2100
LGS250-10GA 1.0 41.9 250 DN100 4820 3260×2020×2100
LGS250-13GA 1.3 36.2 250 DN100 4720 3260×2020×2100
LGS280-8GA 0.8 49.80 280 DN125 6200 3660×2260×2275
LGS280-10GA 1.0 44.70 280 DN125 6200 3660×2260×2275
LGS280-13GA 1.3 41.50 280 DN125 6200 3660×2260×2275
*LGS315-8GA 0.8 55.00 315 DN125 6400 3660×2260×2275
*LGS315-10GA 1.0 49.00 315 DN125 6400 3660×2260×2275
*LGS315-13GA 1.3 44.10 315 DN125 6400 3660×2260×2275
*LGS355-8GA 0.8 60.60 355 DN125 6500 3660×2260×2275
*LGS355-10GA 1.0 54.60 355 DN125 6500 3660×2260×2275
*LGS355-13GA 1.3 48.50 355 DN125 6500 3660×2260×2275
*LGS400-8GA 0.8 72.40 400 DN125 6600 4260×2260×2260
*LGS400-10GA 1.0 60.00 400 DN125 6600 4260×2260×2260
*LGS400-13GA 1.3 54.20 400 DN125 6600 4260×2260×2260
*LGS355-8GB 0.8 65.00 355 DN125 6500 3970×2260×2275
*LGS355-10GB 1.0 55.00 355 DN125 6500 3970×2260×2275
*LGS355-13GB 1.3 50.00 355 DN125 6500 3970×2260×2275

* Non-standard/custom build. The LGS355GB is a high-flow variant of the 355 kW frame.

* Specifications subject to change without prior notice.








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